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Enshu GE460H Horizontal Machining Center

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Description

The GE460H is a 40 Taper Ultra Speed 400mm Horizontal Machining Center

The standard 60 station automatic tool changer provides ultra fast tool selection.  Tool change time is only 1.2 seconds tool to tool and average chip to chip time is only 2.4 seconds.  The ATC system is a fixed pot system in which the tools are always stored in the same pot location.

 

A standard rear discharge chip removal system includes twin high volume chip flushing chutes and premium lift-up chip conveyor.  The chip conveyor is equipped with a drum filter, magnetic separator, and cyclonic filtration and easily handles chip types from aluminum fines to cast iron sludge.

 

The Fanuc 31iM-B Plus control is standard to provide you with reliable state-of-the-art controllers and the latest in servo and spindle technology.  The ENSHU HMI provides easy to use screens for set-up, troubleshooting, and machine maintenance.

 

Travels

Longitudinal Travel (X) Axis                 23.6″

Cross Travel (Y) Axis                               23.6″

Vertical Travel  (Z) Axis                          23.6″

Spindle Center to Table Top                  2.75″ min / 26.3″ max

Spindle Nose to Table Center                5.9″ min / 30″ max

Table Height from Floor                        45.7”

 

Pallets

Pallet Working Surface                         15.7″ x 15.7″

Maximum Workload on Pallet           1100 LBS each

Table Surface   Qty 44 – M16 holes in 80mm and 100mm pitch

To accommodate both 500mm and 400mm size fixtures

Maximum Workpiece Size (dia. / height)    26.4” x 35.4”

B Axis Index Positioning                    .001 degree

B Axis 90 degree index time / 180 degree index time

1.2 seconds / 1.65 seconds

 

Spindle

Spindle Motor                 50 HP 10 min / 35HP Continuous

Spindle Taper                Big Plus CAT-40 / BT-40 / HSK-63A

Spindle Drive System   Integral Motor

Spindle Speed              0-15000 RPM

Spindle acceleration time from 0-15000 RPM  1.9 seconds

Spindle Torque      184.4 ft./lbs. @ 1061 RPM

Spindle Bearings   70mm I.D. Ceramic with air/oil mist lubrication

 

Automatic Tool Changer (Standard – Servo Arm)

Number of Tools           60 tools (118, 180, 252, 396 opt.)

Tool Selection              Fixed Pot

Tool Change Time      1.2 sec tool to tool

Chip to Chip Time      2.4 sec chip to chip average

Maximum Tool Diameter 2.95″ with adjacent tools / 6.3” w/o

Maximum Tool Weight     17.6 lbs. full speed / 26.4 lbs. reduced speed

Maximum Tool Length     13.78″

APC Unit

Type                                      Rotary (0-180 degrees)

Change Time                       7 seconds

Rotation Method                Rack and pinion hydraulic

Pallet Clamping Method   Ball Lock cones

Pallet Clamp Force             12,950 lbs.

APC repeatability               .0002”

 

Ballscrews and Axis Motors:

X-Y-Z Ballscrew Diameter   40mm (1.57”) x 30mm pitch

Ballscrew Type                       Class 3 double nut pre-loaded / chilled

Ballscrew Mounting Type    Pre-Tensioned / double anchored

X-Y-Z Servo Motor HP          7.4, 7.4, 7.4 HP

Servo Motor Mounting         Direct coupled

Roller type linear guide sizes   X 55mm, Y 45mm, Z 55mm

 

Feeds

Rapid Traverse Rate X,Y,Z      3543 IPM

Cutting Feed Rate                      0.01 – 3543 IPM

Positioning Accuracy               +/- .00008″ full stroke

Repeatability                              +/- .00004″

 

General:

Coolant Tank Capacity         142 gallons

Machine Weight                    25,200 LBS

Floor Space (LxWxH)          212″ x 98″ x 109″

Machine Power Source        208/220 Volts, 3 Phase 60KVA**

Air Source                               90 PSI

**Consult AMT or your local distributor for exact power requirements when ordering**

 

 

Standard Machine Accessories                                                                                            

Full .001 degree B axis table

256 PSI coolant through the spindle system

Spindle air curtain

Spindle flood coolant

60 Tool ATC

Big Plus dual contact spindle

Auto Lubrication – Quantitative distributor type with Alarm

Full Machine Enclosure

LED Work Lamp

Mosnic high volume rolling filter chip conveyor with magnetic separator and cyclonic filtration

Coolant shower system, chip wash system, and ceiling shower system

Spindle cooling system

Ballscrew and motor mount cooling system

Rigid Tapping (4000 RPM)

Heat exchanger for electrical cabinet

 

Standard Control Specifications – Fanuc 31iM-B Plus Control                                   

15” color LCD screen

Color graphics

Manual Guide i Conversational Programming

iHMI Function

Alpha i AC digital servo system with 1,000,000 pulse encoders

Full MDI keyboard

PCMCIA data card slot front panel

USB Port on front panel

Data Card Editing Function

Ethernet Connection (embedded)

Fast Ethernet with Fast Ethernet 2 software

2 Megabyte part program RAM storage

Data Server (2 Gigabyte)

Data Server editing

1000 registerable programs

AICC-I (Look ahead of multi-blocks – 40 blocks look ahead)

Automatic Acceleration / deceleration with Bell Shaped rapid acc / dec

4 controllable axes (5th axis option)

4 axes simultaneous control std.

Manual feedrate override (0-200%)

Spindle speed override (50-120%)

Optional block skip

Decimal point input

Helical interpolation

Canned cycles for drilling (G73, 74, 76, 80-89)

Automatic corner override

Coordinate system rotation

Mirror image

Threading, synchronous

Custom Macro B

Addition of Custom Macro Variables

High speed skip signal

Programmable data input (G10)

Direct drawing dimension programming

Work piece coordinate system (G52 – G59)

Addition of workpiece coordinate system 48 pairs (G54.1 – G54.48)

Tool offset memory type C

200 PairsTool offsets

Tool life management

Automatic tool length measurement

Backlash compensation

Dual safety check

Machine lock

M,S,T function lock

Dry Run

Single block

Rapid Traverse Override

Spindle orientation

Rigid tapping

Clock function

Alarm history display

Operation history display

Run, hour and parts count display

Program restart

Background editing

GE 460H in stock with 118 Tools  $369K delivered