■ SPECIFICATIONS CAPACITY: Maximum Swing (on the Bed) Ø 800mm (31.5”) Maximum Cutting Diameter Ø 730mm (28.74”) Maximum Cutting Length 750mm (29.53”) Chuck Size 18” SPINDLE: Spindle Nose A2-11(ASA) Bore Diameter Ø 104 mm (4.09”) Main Spindle Motor 30/22 kW (40/30 HP) Spindle Speed 2,000 rpm Spindle Torque (15 min. rating) 1,099 ft-lbs (152 kgf.m) SLIDE & CARRIAGE "X" Axis Travel 390mm (15.35”) "Z" Axis Travel 780 mm (30.71”) Rapid Traverse "X" 20 m/min (787 IPM) Rapid Traverse "Z" 20 m/min (787 IPM) Guide Ways (X / Z) BOX WAY TURRET Max Number of Tool Stations 12 Tools Turret Indexing Speed (Full) 0.2 (1.0) seconds Indexing Type Non-stop, Bi-directional Power & Speed of Mill Motor 5.5/3.7kW (7.4/5 Hp) / 5,000 rpm Tool Size (Turning and Facing) □ 32 mm (1 ¼”) – Bolts clamp type Tool Size (Boring Bar Max. Diameter) Ø 50 mm (2”) Tool Size (Radial/Axial Milling) ER 32 MACHINE SIZE Floor Space Requirements (L x W) 1,950 mm (76.77”) x 3,170 mm (124.8”) Machine Height 3,390mm (133.5”) Machine Weight 9,950 kg (21,936 lbs.) Power Consumption 46 kVA Voltage 220V±10%, 60 Hz, 3 phase CNC CNC Model Fanuc 0i-TF Display Unit 8.4” LCD monitor ■ MACHINE CONSTRUCTION & FEATURES BED Heavily ribbed torque tube design to prevent thermal deformation and twisting. Easy access to all machine parts and easy chip removal design. Maximum rigidity and minimal deformation under heavy machining SPINDLE & HEADSTOCK The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled. Precision angular contact ball bearings are assembled in optimal position and combination to ensure heavy loads and superior finishes. Spindle Nose ASA A2-11 Spindle Bore Dia. Ø 104 mm (4.09”) Spindle Speed (15” Chuck) Max 2,000 rpm Spindle Drive Method V-Belt Spindle Bearing Lubrication: Grease Packed Spindle Bearings - Front: Double row cylindrical roller bearing <NN3032K> NSK / NTN - Front: Double Thrust angular contact ball bearing <160BTR10> NSK / NTN - Rear: Double row cylindrical roller bearing <NN3028K> NSK / NTN RIGID TURRET DESIGN - 12 Station Servo Turret The 12-station turret accepts any combination of I.D. or O.D. tool holders. Turret rotation is bi-directional and non-stop from station to station. The high accuracy curvic coupling with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity. Prepared for through the tool coolant capability using U-drill holders (Option). Turret Type 12 stations drum turret Turret Drive Method Servo Motor Tool Size - Turning/facing holder (wedge clamp) □ 32 mm (1 ¼”) - Boring bar shank Dia. Ø 50 mm (2”) Index Coupling Ø 330mm (Ø 13”) 3-piece Curvic Coupling Turret Clamp Force by Hydraulic 6,542 kgf (14,392 lbs.) Turret Index Time (1 step / full) 0.2 sec/ 1 sec TOOL PRE-SETTER (Option) MANUAL TOOL SETTER Manual tool setter serves as a monitoring system for tool wear compensation and tool-breakage detection TOOL SETTING Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor. TOOL PRESETTER PRODUCTIVITY Reduces set-up time Reduces change over time from part to part LUBRICATION Pump unit AMGP-01NS-T03 <A-RYUNG> HMGP-303S-01-T04 <HANSUNG> Motor Synchronous motor (AC220V, 25W, 50/60Hz) Discharge 150 cc/min Discharge pressure Maximum 17kg/cm2 (246.6 psi) Tank capacity 3.0 Liters (0.79 gal) COOLANT AND CHIP PAN Type Removable / Independent Coolant tank capacity 270 Liters (71.3 Gal) Coolant pump pressure 1.5kgf/ (21 psi) (1) Pump motor 0.4 kW (0.54 hp) ■ CONTROLLER SPECIFICATIONS • TYPE OF CONTROL / Fanuc 0i-TF 32-bit multiprocessor continuous-path control • HARDWARE COMPONENTS 8.4” Color LCD Monitor Flash memory card interface RS 232C interface USB Port LAN Port • SCREEN DISPLAY Window oriented operator interface Display of current block during program execution Screen texts: English (other languages: Option) Actual cutting / spindle speed display Alarm display and Alarm history display Clock (function) display • OPERATION Program protection on machine control panel 512Kbyte part programming storage Number of Registered Programs: 400 Built-in Run Hour / Parts Counter Display Tool life management Background editing Linear and circular interpolation Graphic Display Variable lead thread cutting (G34) 1 position Spindle Orientation Programmable data input Program restart Custom macro • MODES AUTOMATIC Control of AUTOMATIC mode by: - Feed hold and spindle stop - Skip block - Single block - Dry run feed rate JOG (setup) MDI (manual data input) • MACHINE CONFIGURATION FOR AXES Inch or metric programming Switchover between metric and inch for input and offsets, display, programmed traverse path Feed-rate and rapid traverse: minimum input feed-rate in inches/min = 0.0001 inches/min. Revolution feed-rate: minimum input feedrate in inches/rev = 0.0001 inches/min. • MACHINE SPINDLE CONFIGURATIONS Constant cutting speed, cutting feed-rate clamp Thread cutting, traverse, cross, tapered with thread constant Thread pitch constant: smallest pitch in inches/rev = 0.0001 inches/rev • OVERRIDES, OFFSETS AND COMPENSATIONS Feed-rate override 0% to 150% Rapid traverse override 0%, 25%, 50%, 100% Spindle speed override 50% to 120% 64 pairs of Tool Offsets Tool nose radius compensation, Tool geometry/wear compensation Chamfering / Corner R compensation Backlash compensation • CNC PROGRAMMING Diameter/Radius command Insertion of comments in the program Chamfer radius programming, Chamfer on/off Mirror image by each axis Stored stroke check 1, 2nd reference position return Work coordinate system (G50), Work coordinate system selection (G52 ~ G59) Skip function, Optional block skip Sub-program call (4 level) Searching function: Program no., Sequence no., and external work no. Simple canned cycle (G90, G92, G94) Multiple repetitive canned cycle (G70 ~ G76) Absolute and incremental programming Feed per minute (G98) / Feed per revolution (G99) Dwell time can be programmed in seconds or revolutions Single block by each axis, dry run • SAFETY AND DIAGNOSTIC FUNCTIONS Safety routines permanently active for measuring circuits, over temperature, battery, voltage, memory, limit switches, fan monitoring Self-diagnostics Contour monitoring Spindle monitoring • OPTIONAL FUNCTION Dynamic graphic display Fast Ethernet (hardware) ■ FFG DMC DL80VM • Fanuc 0i-TF Controller with 10.4” LCD Monitor • 2,000 rpm spindle • 40HP (30kW) spindle motor • Torque 1,099 lbf-ft (152kgf.m) • 18” Chuck • Ø28.74” (Ø 730mm) Max. turning diameter • 29.53” (750mm) Turning length • BMT 75 Servo Turret • 2,000 rpm, 30/40 Hp (22/30kW) • 12 Station Servo Turret • A2-11 Spindle Nose • Box Guide Ways • Low/High Chuck Clamping System • Chip Conveyor • Coolant Gun • Air Gun • (4) Extra M-codes • 3 Color Tower Signal Light • Machine Leveling Plate • Standard Tooling Package - Radial Driven Tool Holder: ER 32 2 ea. - Axial Driven Tool Holder: ER 32 2 ea. - O.D. Tool Clamper: □32x32 (1 ¼”) 4 ea. - Boring Bar Holder: Ø 50 mm (2”) 3 ea. - Facing Holder: □32x32 (1 ¼”) 1 ea. - Boring Bar Sleeve: Ø 40 mm (1 ½”) 1 ea. - Boring Bar Sleeve: Ø 32 mm (1 ¼”) 1 ea. - Boring Bar Sleeve: Ø 25 mm (1”) 1 ea. - Boring Bar Sleeve: Ø 20 mm (3/4”) 1 ea. - Boring Bar Sleeve: Ø 16 mm (5/8”) 1 ea. - Boring Bar Sleeve: Ø 12 mm (1/2”) 1 ea. Price $165,000.00