HS-540i GTS Standard Features

• Fanuc-Averex MPro-I Control with 15” LCD Display

• 2 Meg Memory, AICC II Nano Control with 200 Block Look Ahead, Manual guide I

• 2-Pallets 500mm or 400mm, Field Expandable to 6 or 8 Pallet Pool Systems

• 15,000 RPM 50HP 300NM/250NM IDD Dual Contact CT-40 Taper Spindle with Chiller

• Tool Load Monitoring (Programable Type)

• Large 31.5 x 31.5” x 31.5” Travels, With 31.5 x 40” Part Capacities

• 80 Tool Servo Driven Magazine, 120 Tools Field Expandable

• Thermal Control System: Core Cooled Tsubaki Ball Screws, Thrust Bearings and Mounts, Spindle Cartridge, Spindle Motor and Spindle Separator Housing

• 2,915 IPM Rapids, 1,574 IPM Feedrates with 1.25G+ ACC and DEC rates

• 66 RPM Full Fourth Axis Contouring Table with 4 Axis Simultaneous

• Pressurized Oil and Air Lubrication for the Spindle, Roller Ways and Ball Screws

• 435 PSI (30 Bar) Through Spindle Coolant

• Thru-Spindle Air Cutting (M-code)

• 4-Kosmek Ball Lock Mechanical Pallet Clamping System

• 7 Day Programable Timer for Machine Auto Power Start Up and Shut Down

• Dual Chip Augers, Multiple Style Conveyors Available

• 4 Nozzle Over Head Pallet Wash

   HS-540i GTS Main Machine Features
   
  Pallet Size……………… 500mm x 500 mm (Std.)
                                              400 mm x 400 mm (Opt.)
  Number of Pallets………………………………………………………………. 2 (Expandable to 6 or 8 pallets)
  Standard Spindle……15,000 min-1 (50HP)  
  300NM-2 Min 250 NM-15 Min
                           
  Tool Shank Size……………………… Dual Contact 40 Taper Big Plus®
  X-Axis Travel…………………………………………………………………….. 31.5”
  Y-Axis Travel…………………………………………………………………….. 31.5”
  Z-Axis Travel…………………………………………………………………….. 31.5”
  B-Axis Increment        66 RPM Full 4th Rotary Table 
  1° Indexing (Optional)
   
  Rapid Traverse………………….2,913”/min. (THK™ Roller Ways)
  Cutting Feedrates…………………………………………….1,574”/min.
  Acc/Dec X / Y / Z Axis………………………….. 1.25G / 1.25G / 1.2G
  Tool Change Time………………………………………. .9-1.0 seconds
  Through Spindle Coolant…………. 435 PSI (1000 PSI Optional)

  Weight………………………………….. 26,900 lbs. (80ATC 2-pallet)

   

  Travels:
  X-Axis Travel……………………………………………………..31.5”
  Y-Axis Travel……………………………………………………..31.5”
  Z-Axis Travel……………………………………………………..31.5”
  Table Index……………………………Full 4th Rotary, 66 RPM
   
  Maximum Weight…………………………..1,210 Lbs. /pallet
  Workpiece Diameter………………………………………….31.5”
  Workpiece Height……………………………………………..39.4”
  Spindle Center to Pallet top……………………1.97”– 33.5”
  Spindle Nose to Pallet Center……………….3.94”– 35.45”
  *Accuracy (ISO 10791-4) …………..0.00019” Full Stroke
  *Repeatability (ISO 10791-4) …….0.00011” Full Stroke         
   
  Ball Screws & Drives:
  Ball Screws (Core Cooled / Tsubaki™ – Manufacturer)
  1.6” x .787” (40 x 25MM) Pitch
• X, Y, Z Axial Thrust……………………….…………11,760 NM
  X/Y/Z Fanuc Motors.…………………………..7.3/7.3/6.0 HP
  B Axis Braking Torque…………….5000 /3500 NM Full 4th

  Rotational Torque………………1953 NM

  (B-Axis) Fanuc Motor ………..Alpha 22
  Drives…Fanuc Alpha with HRV-III 
  With Absolute Encoders
  B-Axis Rotation Speed66 RPM (1 sec. / 90°)
                                                                                                                           
  Roller Guideways:
  Manufacturer………………….THK™ / IKO Roller Ways
  Rail Width……………………………………………….. 1.97”
  Lubrication……………………………. Forced Oil and Air

          Spindle RPM / HP ……….……15,000 RPM / 50 HP Direct

          With Spindle Chiller 

Expandable Tool Changer:

Coolant Tank Capacity (2 Tanks) with Level Detection                                                                                                                                                                                750 L / 200 US Gallons

• Circular Interpolation/Multi Quadrant, G02-G03
• Helical Interpolation
• Dwell, G04
• Reference Point Return, G28
• Exact Stop, G09
• Reference Point Return Check, G27
• Linear Interpolation, G01
• Second Reference Point Return, G30
• Rapid Positioning, G00
• Skip Function, G31

• Absolute/Incremental, G90/G91
• Manual Absolute On/Off
• Auto Coordinate System Setting
• Max. Programmable Dimensions, 8 digits
• 48 sets Workpiece Coordinate System, G52-G59,
• Optional Block Skip
• Plane Selection, G17-G18, G19
• Canned Cycles for Drilling G73, G74, G76,
• G80-G89, G98, G99
• Control In/Out
• Coordinate System Setting, G92
• Sequence Number, N5 digit
• Label Skip
• Pocket Calculator Type Input
• Circular Interpolation/Radius Design
• Program Number, 0-4 digit

• Background Editing
• Input-Output Interface, RS232C
• 1000 Registered programs
• Program Number Search
• Extended Part Programming Editing
• Sequence Number Search
• Part Program Storage Length,
• 5,120 meters memory storage
• Global Search/Edit
• Program Protect

• Rigid Tapping
• Spindle Speed, 10% RPM increments
• Spindle Orientation
• Spindle Speed Override, 50-150%

• Cutter Compensation C, G40, G41, G42
• Tool Length Measurement, Auto Type
• Tool Length Compensation, G43, G44, G49
• Tool Offsets G45-G48
• Tool Offset Memory, 400
• Tool Life Management
• Tool Offset Memory C

• 500mm 2-APC System
• Fanuc 0IM-F Plus / M-Pro I Control System
• 15” High Resolution LCD Screen
• 2 Meg Program Storage (5,120 Meters)
• AICC II 200 Block Look Ahead High-Speed Machining
• HRV-III+ High Performance Servo Drives
• 15,000 RPM, 50 HP/ 250 Nm BIG PLUS Direct Drive Spindle
• 2,913 IPM X, Y, Z Axis rapids with 1.25G acceleration
• 80 Tool Servo Driven ATC Magazine
• 66 RPM Full 4th Axis Rotary Table (.001) Degree Increments
• Tsubaki Core Cooled Ballscrews
• THK Heavy Duty Roller Ways with Special Contamination Covers
• Full Machine Thermal Compensation: With Chilled Spindle,

• 435 PSI Thru-Spindle Coolant (prep for 1000psi)
• Air Cutting Through Spindle
• Marpos T-18 retractable Tool Length and Diameter Probe
• Programmable Tool Load Monitoring
• Tool Life Management
• Manual Guide i
• 1000 Registered Programs
• Program Restart
• Big Tool Function
• Ethernet and USB device
• Oil Skimmer
• Dual Chip Augers with 200 Gallon High Volume Coolant System

As detailed above Averex 540i 2 pallet HMC $300k

Also available:

Averex 450i 2 pallet HMC    $260k                                                                                                                                                                                                                              (same machine smaller travels)

Averex 540i 6 pallet HMC    $400K                                                                                                                                                                                                                 (same machine with 6 pallets)