The DL 60V is designed by FFG DMC with years of expertise and the latest technology, is designed to maximize productivity by enhancing both technical performances. All axes of DL 60V is designed with Box Guideway and providing more accurate cutting performance.

 

■ FEATURES

• Fanuc 0i-TF Plus controller
• 10.4” LCD Monitor
• 2,500 rpm spindle
• Powerful 30HP (22kW) spindle motor
• Torque 774 lbf-ft (107kgf.m)
• 15” Chuck
• Ø17.72” (Ø 450mm) Max. turning diameter
• 17.72” (450mm) Turning length
• 12 Station Servo Turret
• A2-8 Spindle Nose
• Box Guide Ways
• Tool size: □ 1”/Ø 2” (□25mm/Ø50mm)
• 3 color tower signal light
• 787 IPM (20m/min) X, and Z rapid traverse
• Manual Guide i
• Low / High chuck clamping system
• Chip Conveyor
• (4) Extra M-Codes
• Air Gun
• Coolant Flushing Gun
• Oil Skimmer
• Fanuc two years warranty

 

■ SPECIFICATIONS

CAPACITY:

Maximum Swing (on the Bed) Ø 610mm (24.02”)

Maximum Cutting Diameter Ø 450mm (17.72”)

Maximum Cutting Length Ø 450mm (17.72”)

Chuck Size    15”

 

SPINDLE:

Spindle Nose           A2-8 (ASA)

Bore Diameter       Ø 90 mm (3.54”)

Main Spindle Motor  22/18.5kW (30/25 HP)

Spindle Speed     2,500 rpm

Spindle Torque (15 min. rating) 774 ft-lbs (107 kgf.m)

 

SLIDE & CARRIAGE

“X” Axis Travel       260mm (10.24”)

“Z” Axis Travel     480 mm (18.9”)

Rapid Traverse “X”     20 m/min (787 IPM)

Rapid Traverse “Z”    20 m/min (787 IPM)

Guide Ways (X / Z)       BOX WAY

 

TURRET

Max Number of Tool Stations   12 Tools

Turret Indexing Speed (Full)  0.2 (1.0) seconds

Indexing Type       Non-stop, Bi-directional

Tool Size (Turning and Facing)  25 mm (1”) – Bolts clamp type

Tool Size (Boring Bar Max. Diameter)  Ø 50 mm (2”)

 

MACHINE SIZE

Floor Space Requirements (L x W)

1,500 mm (60”) x 2,780 mm (110”)

 

Machine Height

2,700mm (107”)

 

Machine Weight

6,200 kg (13,668 lbs.)

Power Consumption        37 kVA

Voltage   220V±10%, 60 Hz, 3 phase

 

CNC

CNC Model     Fanuc 0i-TF Plus

Display Unit   10.4” LCD monitor

 

 

 

■ MACHINE CONSTRUCTION & FEATURES

BED

 

• Heavily ribbed torque tube design to prevent thermal deformation and twisting.
• Easy access to all machine parts and easy chip removal design.
• Maximum rigidity and minimal deformation under heavy machining

 

SPINDLE & HEADSTOCK

 

The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled.

 

High torque main spindle motor is supported by strong double cylindrical roller bearings and angular thrust bearing which allow heavy duty cutting.

Spindle Nose         ASA A2-8

Spindle Bore Dia. Ø 90 mm (3 .54”)

Spindle Speed (15” Chuck)      Max 2,500 rpm

Spindle Drive Method    V-Belt

Spindle Bearing Lubrication:   Grease Packed

RIGID TURRET DESIGN – 12 Station Servo Turret

 

The 12-station turret accepts any combination of I.D. or O.D. tool holders. Turret rotation is bi-directional and non-stop from station to station.

The high accuracy curvic coupling with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity.

Prepared for through the tool coolant capability using U-drill holders (Option).

 

Turret Type     12 stations drum turret

Turret Drive Method      Servo Motor

 

Tool Size

– Turning/facing holder (wedge clamp)  25 mm (1”)

– Boring bar shank Dia.    Ø 50 mm (2”)

Index Coupling   Ø 232mm (Ø 9”)

3-piece Curvic Coupling

 

Turret Clamp Force by Hydraulic

4,520 kgf (9,964 lbs.)

 

Turret Index Time (1 step / full)

0.2 sec/ 1 sec

 

 

TOOL PRE-SETTER (Option)

 

MANUAL TOOL SETTER

Manual tool setter serves as a monitoring system for tool wear compensation and tool-breakage detection

 

TOOL SETTING

Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor.

 

TOOL PRESETTER PRODUCTIVITY

Reduces set-up time

Reduces change over time from part to part

 

 

 

15” HYDRAULIC CHUCK & CYLINDER

 

Chuck Type            HC-15A11 (SAMCHULLY / SEOAM)

Matching Soft / Hard Jaw          SB15N1 / HCH-21 (SAMCHULLY / SEOAM)

Jaw Stroke Diameter       ¢16 mm (0.63”)

Max. Allowable Speed of Chuck        3,040 rpm

• Max. Hyd. Pressure         30 kgf/ cm² (426.7 psi)
• Gripping Force at Max. RPM    8,464 kgf (18,659 lbs.)
• Max. Static Griping Force         25,391 kgf (55,976 lbs.)

 

 

Spindle Nose         A2-8

Rotary Cylinder Type      Y-2050RE (SAMCHULLY / SEOAM)

• Max. Hyd. Pressure         40.8 kgf/ cm² (580.31 psi)
• Piston Thrust (Input / Output) 11,934 kgf (26,309 lbs.) / 11,013 kgf (24,279 lbs.)

Chuck Weight (with Soft Jaw)  96 kgf (212 lbs.)

 

LUBRICATION

Pump unit   AMGP-01NS-T03  <A-RYUNG>

HMGP-303S-01-T04 <HANSUNG>

Motor Synchronous motor (AC220V, 25W, 60Hz)

Discharge   150 cc/min

Discharge pressure         Maximum 17kg/cm² (246.6 psi)

Tank capacity        3.0 Liters (0.79 gal)

 

COOLANT AND CHIP PAN

Type  Removable / Independent

Coolant tank capacity   270 Liters (71.3 Gal)

Coolant pump pressure 1.5kgf/㎠ (21 psi)

(1) Pump motor    0.4 kW (0.54 hp)

 

 

■ CONTROLLER SPECIFICATIONS

• TYPE OF CONTROL / Fanuc 0i-TF Plus
• 32-bit multiprocessor continuous-path control

 

• HARDWARE COMPONENTS
• 4” Color LCD Monitor
• Flash memory card interface
• USB Port
• LAN Port

 

• SCREEN DISPLAY
• Window oriented operator interface
• Display of current block during program execution
• Screen texts: English (other languages: Option)
• Actual cutting / spindle speed display
• Alarm display and Alarm history display
• Clock (function) display

 

• OPERATION
• Program protection on machine control panel
• 512Kbyte part programming storage
• Number of Registered Programs: 400
• Built-in Run Hour / Parts Counter Display
• Tool life management
• Background editing
• Linear and circular interpolation
• Graphic Display
• Variable lead thread cutting (G34)
• 1 position Spindle Orientation
• Programmable data input
• Program restart
• Custom macro

 

• MODES

• AUTOMATIC
• Control of AUTOMATIC mode by:

– Feed hold and spindle stop

– Skip block

– Single block

– Dry run feed rate

• JOG (setup)
• MDI (manual data input)

 

 

• MACHINE CONFIGURATION FOR AXES
• Inch or metric programming
• Switchover between metric and inch for input and offsets, display, programmed traverse path
• Feed-rate and rapid traverse: minimum input feed-rate in inches/min = 0.0001 inches/min.
• Revolution feed-rate: minimum input feedrate in inches/rev = 0.0001 inches/min.

 

• MACHINE SPINDLE CONFIGURATIONS
• Constant cutting speed, cutting feed-rate clamp
• Thread cutting, traverse, cross, tapered with thread constant
• Thread pitch constant: smallest pitch in inches/rev = 0.0001 inches/rev

 

• OVERRIDES, OFFSETS AND COMPENSATIONS
• Feed-rate override 0% to 150%
• Rapid traverse override 0%, 25%, 50%, 100%
• Spindle speed override 50% to 120%
• 64 pairs of Tool Offsets
• Tool nose radius compensation, Tool geometry/wear compensation
• Chamfering / Corner R compensation
• Backlash compensation

 

• CNC PROGRAMMING
• Diameter/Radius command
• Insertion of comments in the program
• Chamfer radius programming, Chamfer on/off
• Mirror image by each axis
• Stored stroke check 1, 2^nd reference position return
• Work coordinate system (G50), Work coordinate system selection (G52 ~ G59)
• Skip function, Optional block skip
• Sub-program call (4 level)
• Searching function: Program no., Sequence no., and external work no.
• Simple canned cycle (G90, G92, G94)
• Multiple repetitive canned cycle (G70 ~ G76)
• Absolute and incremental programming
• Feed per minute (G98) / Feed per revolution (G99)
• Dwell time can be programmed in seconds or revolutions
• Single block by each axis, dry run

 

• SAFETY AND DIAGNOSTIC FUNCTIONS
• Safety routines permanently active for measuring circuits, over temperature, battery, voltage, memory, limit switches, fan monitoring
• Self-diagnostics
• Contour monitoring
• Spindle monitoring

 

• OPTIONAL FUNCTION
• Dynamic graphic display
• Fast Ethernet (hardware)

 

 

■ STANDARD FEATURES (U.S. Standard)

• Fanuc 0i-TF Plus controller
• 10.4” LCD Monitor
• 2,500 rpm spindle
• Powerful 30HP (22kW) spindle motor
• Torque 774 lbf-ft (107kgf.m)
• 15” Chuck
• Ø17.72” (Ø 450mm) Max. turning diameter
• 17.72” (450mm) Turning length
• 12 Station Servo Turret
• A2-8 Spindle Nose
• Box Guide Ways
• Tool size: □ 1”/Ø 2” (□25mm/Ø50mm)
• 3 color tower signal light
• 787 IPM (20m/min) X, and Z rapid traverse
• Manual Guide i
• Low / High chuck clamping system
• Chip Conveyor
• (4) Extra M-Codes
• Air Gun
• Coolant Flushing Gun
• Oil Skimmer
• Fanuc two years warranty
• Manuals: One (Installation/Operating, Maintenance/Tooling, Mechanical Parts List, Electric Wiring Diagram, Programming Guide for NC)

 

• Standard Tooling Package

• D. Tool Clamper:      □25×25 (1”)           5 ea.
• Boring Bar Holder:        Ø 50 mm (2”)         5 ea.
• Facing Holder:    □25×25 (1”)           1 ea.
• U-Drill Holder     –          1 ea.
• Boring Bar Sleeve:        Ø 40 mm (1 ½”)     1 ea.
• Boring Bar Sleeve:        Ø 32 mm (1 ¼”)     1 ea.
• Boring Bar Sleeve:        Ø 25 mm (1”)         1 ea.
• Boring Bar Sleeve:        Ø 20 mm (3/4”)     1 ea.
• Boring Bar Sleeve:        Ø 16 mm (5/8”)     1 ea.
• Boring Bar Sleeve:        Ø 12 mm (1/2”)     1 ea.