The DL 40 is designed by FFG DMC with years of expertise and the latest technology, is designed to maximize productivity by enhancing both technical performances. All axes of DL 40 is designed with Box Guideway and providing more accurate cutting performance.

■ FEATURES

• Fanuc 0i-TF Plus controller
• 4” LCD Monitor
• 2,000 rpm spindle
• Powerful 30 Hp (22 kW) spindle motor
• Torque 697 lbf-ft (96.3 kgf.m)
• 15” Chuck
• Ø4.59” (Ø5 mm) Bar capacity
• Ø22.05” (Ø 560mm) Max. turning diameter
• 49” (1,255mm) Turning length
• 10 Station Servo Turret
• A2-11 Spindle Nose
• Box Guide Ways
• Programmable Tail Stock
• Programmable Quill
• Tool size: □ 1”/Ø 2” (□25mm/Ø50mm)
• 3 color tower signal light
• 708 IPM (18m/min) X, and 787 IPM (20m/min) Z rapid traverse
• 45° slanted All-in-One Bed structure
• Manual Guide i
• Chip Conveyor
• (4) Extra M-Codes
• Air Gun
• Coolant Flushing Gun
• Oil Skimmer
• Auto Tool Pre-seter
• Fanuc two years
• ■SPECIFICATIONS
• CAPACITY:
• Maximum Swing (on the Bed)   Ø 750 mm (29.53”)
• Maximum Cutting Diameter      Ø 560 mm (22.05”)
• Maximum Cutting Length        1,255 mm (49”)
• Draw Tube I.D.                           Ø 120 mm (4.72”)
• Bar Capacity                               Ø 116.5 mm (4.59”)
• Chuck Size        15” SPINDLE:

  Spindle Nose                                              A2-11 (ASA)

  Bore Diameter                                          Ø 132 mm (5.2”)

  Main Spindle Motor                              18.5/22 KW (25/30 HP)

  Spindle Speed                                         2,000 rpm

  Spindle Torque (15 min. rating)       697 ft-lbs (96.3 kgf.m)

   

  SLIDE & CARRIAGE

  “X” Axis Travel                                   305 mm (12.01”)

  “Z” Axis Travel                                  1,305 mm (51.38”)

  Rapid Traverse “X”                         18 m/min (708 IPM)

  Rapid Traverse “Z”                        20 m/min (787 IPM)

  Guide Ways (X / Z)                       BOX WAY

  Bed Structure                                 45^o Slant bed

   

  TURRET

  Max Number of Tool Stations             10 Tools

  Turret Indexing Speed (1 step)            0.2 seconds

  Indexing Type                                     Non-stop, Bi-directional

  Tool Size (Turning and Facing)    25 mm (1”) – Wedge clamp type

  Tool Size (Boring Bar Max. Diameter)     Ø 50 mm (2”)

   

  PROGRAMMABLE TAIL STOCK

  Tailstock Center (Taper)                 MT #4 (Built in type)

  Quill Diameter                                  Ø 130 mm (5.12”)

  Quill Travel (by Hydraulic)           120 mm (4.72”)

  Tailstock Body Travel                    1,155 mm (45.5”)

  Max.Thrust of Quill                    4,620 kgf (10,185 lbs.)

   

  MACHINE SIZE

  Floor Space Requirements (L x W)  4,400 mm (174”) x 1,854 mm (73”)

  Machine Height                                   2,281 mm (90”)

  Machine Weight                                 8,600 kg (18,959 lbs.)

  Power Consumption                        37 kVA

  Voltage                                               220V±10%, 60 Hz, 3 phase

   

  CNC

  CNC Model                                           Fanuc 0i-TF Plus

  Display Unit                                        10.4” LCD monitor

■ MACHINE CONSTRUCTION & FEATURES                                                                                                                                                                                                                                       

BED

• One-piece 45^o rigid slant type bed casting structure.
• Heavily ribbed torque tube design to prevent thermal deformation and twisting.
• Easy access to all machine parts and easy chip removal design.
• Maximum rigidity and minimal deformation under heavy machining

SPINDLE & HEADSTOCK

The machine headstock utilizes a precision ground spindle that is machined in a temperature-controlled environment and clean room assembled.

Spindle Nose                 ASA  A2-1

Spindle Bore Dia.      Ø 132 mm (5.20”)

Draw Tube I.D.        Ø 120 mm (4.72”)

Max. Bar-work Capacity  Ø 116.5 mm (4.59”)

Spindle Speed               Max 2,000 rpm

Spindle Drive Method    V-Belt

Spindle Bearing Lubrication:    Grease Packed

PROGRAMMABLE TAIL STOCK  

Programmable Body, Programmable Quill

Tailstock Quill Diameter                       Ø 130 mm (5.12”)

Stroke of Tailstock Quill (hydraulic)   120 mm (4.72”)

Stroke of Tailstock Body                     1,155 mm (45.5”)

Tailstock Quill                                     MT #4 Built in type

Max. Thrust force of Tail stock Quill:                                                                                                                                                                                                                                                                          4,620 kgf (2,537 lbs.)

RIGID TURRET DESIGN – 10 Station Servo Turret

The 10-station turret accepts any combination of I.D. or O.D. tool holders. Turret rotation is bi-directional and non-stop from station to station.

The high accuracy curvic coupling with random selection and shortest path indexing. This reduces idle time, contributing to increased productivity.

Prepared for through the tool coolant capability using U-drill holders (Option).

Turret Type                                                      10 stations drum turret

Turret Drive Method                                         Servo Motor

Tool Size

– Turning/facing holder (wedge clamp)         □ 25 mm (1”)

– Boring bar shank Dia.                              Ø 50 mm (2”)

Index Coupling                                                            Ø 232 (Ø 9.13”)

3-piece Curvic Coupling

Turret Clamp Force by Hydraulic                       4,735 kgf (10,417 lbs.)

Turret Index Time (1 step / full)                          0.2 sec/ 1 sec

AUTO TOOL PRE-SETTER

TOOL SETTING

Tool setting data is registered to the CNC by simply bringing the tool tip into contact with the tool sensor.

TOOL PRESETTER PRODUCTIVITY

Reduces set-up time

Reduces change over time from part to part

HYDRAULIC CHUCK & CYLINDER

Chuck Type                                            HAH-15A11 (SAMCHULLY / SEOAM)

Matching Soft / Hard Jaw                       SB15C1 / HB15A1

Jaw Stroke / diameter                             Ø 10.6mm (0.42”)

Max. Speed of Chuck                             2,500 rpm

Spindle Nose                                         A2-11 (Mounting Adaptor)

Rotary Cylinder Type                              SD-25411 (SAMCHULLY / SEOAM)

Max. Hyd. Pressure                        40.8 kg/cm2 (580.17 psi)

Piston Thrust (Input / Output)           14,100 kgf (31,085 lbs.)

Cylinder Bore (Thru hole)                         Ø 117.5 mm (4.63”)

Chuck Weight with soft jaws                   120 kgf (264.55 lbs.)

LUBRICATION

Pump unit                                             AMGP-1M2-01NS-T03-TY <A-RYUNG >

HMGP-303S-01-T04-P-220 <HANSUNG>

Motor                                                   Synchronous motor (AC220V, 25W, 50/60Hz)

Discharge                                             150CC/min

Discharge pressure                               Maximum 17 kg/cm² (241.8 psi)

Tank capacity                                       3.0 Liters (0.79 gal)

COOLANT AND CHIP PAN

Type                                                      Removable / Independent

Coolant capacity                                    300 Liters (79 Gal) )

(1) Pump motor                                      0.4 kW (0.54 hp)

ACP-400HF18 (AC220, 60Hz)

Discharge & Pressure                             40 l/min – 1.5 kg/cm² (10.6 Gal-21.7 psi) at 60 Hz

■ CONTROLLER SPECIFICATIONS

• TYPE OF CONTROL / Fanuc 0i-TF Plus
• 32-bit multiprocessor continuous-path control

• HARDWARE COMPONENTS
• 4” Color LCD Monitor
• Flash memory card interface
• USB Port
• LAN Port

• SCREEN DISPLAY
• Window oriented operator interface
• Display of current block during program execution
• Screen texts: English (other languages: Option)
• Actual cutting / spindle speed display
• Alarm display and Alarm history display
• Clock (function) display

• OPERATION
• Program protection on machine control panel
• 512Kbyte part programming storage
• Number of Registered Programs: 400
• Built-in Run Hour / Parts Counter Display
• Tool life management
• Background editing
• Linear and circular interpolation
• Graphic Display
• Variable lead thread cutting (G34)
• 1 position Spindle Orientation
• Programmable data input
• Program restart
• Custom macro

• MODES
• AUTOMATIC
• Control of AUTOMATIC mode by:

– Feed hold and spindle stop

– Skip block

– Single block

– Dry run feed rate

• JOG (setup)
• MDI (manual data input)

• MACHINE CONFIGURATION FOR AXES
• Inch or metric programming
• Switchover between metric and inch for input and offsets, display, programmed traverse path
• Feed-rate and rapid traverse: minimum input feed-rate in inches/min = 0.0001 inches/min.
• Revolution feed-rate: minimum input feedrate in inches/rev = 0.0001 inches/min.

• MACHINE SPINDLE CONFIGURATIONS
• Constant cutting speed, cutting feed-rate clamp
• Thread cutting, traverse, cross, tapered with thread constant
• Thread pitch constant: smallest pitch in inches/rev = 0.0001 inches/rev

• OVERRIDES, OFFSETS AND COMPENSATIONS
• Feed-rate override 0% to 150%
• Rapid traverse override 0%, 25%, 50%, 100%
• Spindle speed override 50% to 120%
• 64 pairs of Tool Offsets
• Tool nose radius compensation, Tool geometry/wear compensation
• Chamfering / Corner R compensation
• Backlash compensation

• CNC PROGRAMMING
• Diameter/Radius command
• Insertion of comments in the program
• Chamfer radius programming, Chamfer on/off
• Mirror image by each axis
• Stored stroke check 1, 2^nd reference position return
• Work coordinate system (G50), Work coordinate system selection (G52 ~ G59)
• Skip function, Optional block skip
• Sub-program call (4 level)
• Searching function: Program no., Sequence no., and external work no.
• Simple canned cycle (G90, G92, G94)
• Multiple repetitive canned cycle (G70 ~ G76)
• Absolute and incremental programming
• Feed per minute (G98) / Feed per revolution (G99)
• Dwell time can be programmed in seconds or revolutions
• Single block by each axis, dry run

• SAFETY AND DIAGNOSTIC FUNCTIONS
• Safety routines permanently active for measuring circuits, over temperature, battery, voltage, memory, limit switches, fan monitoring
• Self-diagnostics
• Contour monitoring
• Spindle monitoring

• OPTIONAL FUNCTION
• Dynamic graphic display
• Fast Ethernet (hardware)

■ STANDARD FEATURES (U.S. Standard)

• Fanuc 0i-TF Plus controller
• 4” LCD Monitor
• 2,000 rpm spindle
• Powerful 30 Hp (22 kW) spindle motor
• Torque 697 lbf-ft (96.3 kgf.m)
• 15” Chuck
• Ø4.59” (Ø5 mm) Bar capacity
• Ø22.05” (Ø 560mm) Max. turning diameter
• 49” (1,255mm) Turning length
• 10 Station Servo Turret
• A2-11 Spindle Nose
• Box Guide Ways
• Programmable Tail Stock
• Programmable Quill
• Tool size: □ 1”/Ø 2” (□25mm/Ø50mm)
• 3 color tower signal light
• 708 IPM (18m/min) X, and 787 IPM (20m/min) Z rapid traverse
• 45° slanted All-in-One Bed structure
• Manual Guide i
• Chip Conveyor
• (4) Extra M-Codes
• Air Gun
• Coolant Flushing Gun
• Oil Skimmer
• Auto Tool Pre-seter
• Fanuc two years warranty
• Standard Tooling Package
• D. Tool Clamper: □25×25 (1”)                     5 ea.
• Boring Bar Holder: Ø 50 mm (2”)                   4 ea.
• Facing Holder: □25×25 (1”)                     1 ea.
• U-Drill Holder –                                      2 ea.
• Boring Bar Sleeve: Ø 40 mm (1 ½”)                1 ea.
• Boring Bar Sleeve: Ø 32 mm (1 ¼”)                1 ea.
• Boring Bar Sleeve: Ø 25 mm (1”)                   1 ea.
• Boring Bar Sleeve: Ø 20 mm (3/4”)                 1 ea.
• Boring Bar Sleeve: Ø 16 mm (5/8”)                 1 ea.
• Boring Bar Sleeve: Ø 12 mm (1/2”)                 1 ea.

DL 40 with Fanuc 0i-TF Plus Controller (as configured above)

(FOB Chicago)         $ 154,000.00